Cov Lus Qhia Txog Tus Thawj Coj
Is Nrias teb cov khoom noj qaib tsim tawm kwv yees li 40 lab metric tons ntawm cov khoom noj sib xyaw txhua xyoo, nrog rau cov khoom noj broiler suav txog 66% ntawm tag nrho kev ua lag luam. Raws li lub ntiaj teb thib tsib loj tshaj plaws tsim cov nqaij broiler ntawm 9.77 lab tonnes, Is Nrias teb cov neeg koom ua ke qaib ua haujlwm nyob rau hauv qhov kev nyuaj siab ntawm qhov twg kev hloov pauv pub - cuam tshuam ncaj qha los ntawm qhov zoo ntawm pellet - txiav txim siab qhov txiaj ntsig [1].
Tsab ntawv tshawb fawb no tshuaj xyuas seb tus neeg nruab nrab broiler integrator hauv Tamil Nadu lub chaw qaib tau daws qhov teeb meem tsis sib xws ntawm kev tsim khoom los ntawm kev siv lub tshuab Hongyang HYPM-508 ring die pellet mill ua lub hauv paus ntawm cov kab pub khoom tiav. Tau ntau tshaj 20 lub hlis ntawm kev ua haujlwm, lub tshuab tau tswj hwm Pellet Durability Index (PDI) siab dua 94%, xa cov khoom siv ruaj khov ntawm 6.5 tonnes ib teev, thiab sau tseg xoom lub sijhawm tsis ua haujlwm uas tsis tau npaj tseg vim yog qhov tsis ua haujlwm ntawm lub nplhaib tuag - cov txiaj ntsig uas cuam tshuam txog qhov zoo ntawm kev tsim khoom ntawm Hongyang cov khoom siv thiab lub tuam txhab txoj hauv kev qhuab qhia rau kev sab laj ua ntej muag thiab kev ua haujlwm hauv tsev.
1. Kev Lag Luam: Kev Lag Luam Nqaij Qaib Hauv Is Nrias teb
Kev lag luam pub qaib sib xyaw hauv Is Nrias teb muaj nqis kwv yees li USD 18 billion txog xyoo 2025, nrog rau kev kwv yees txog USD 25.25 billion txog xyoo 2030 ntawm tus nqi loj hlob txhua xyoo ntawm 7.0% [2]. Cov khoom noj qaib yog cov tseem ceeb hauv thaj chaw: cov khoom noj qaib ib leeg suav txog 66% ntawm kev ua lag luam, tsav los ntawm cov tuam txhab sib koom ua ke uas tswj hwm yuav luag 80% ntawm kev tsim cov nqaij qaib sib koom ua ke.
Tamil Nadu yog ib lub xeev uas muaj plaub lub xeev tsim qaib zoo tshaj plaws hauv Is Nrias teb, nrog rau Andhra Pradesh, Maharashtra, thiab Haryana. Txoj kev Namakkal-Salem nyob rau sab hnub poob Tamil Nadu yog ib qho ntawm cov chaw yug qaib coob tshaj plaws hauv Es Xias, muaj ntau tshaj 1,200 lub chaw tsim khoom noj thiab txhawb nqa cov qaib broiler ntau tshaj 150 lab tus noog txhua lub sijhawm. Hauv qhov chaw sib tw no, cov neeg koom ua ke sib tw rau tus nqi pub rau ib kilogram ntawm qhov hnyav - qhov ntsuas uas qhov zoo ntawm pellet ua lub luag haujlwm loj heev.
Cov kev tshawb fawb luam tawm hauv Indian Journal of Poultry Science tau qhia tias cov khoom noj uas muab zom ua hmoov ua rau cov qaib noj tau zoo dua 3-5% thiab txo cov khib nyiab pov tseg txog li 12% piv rau cov khoom noj uas muab zom ua hmoov. Rau ib tus neeg koom ua ke uas tsim tau 20,000 tonnes ntawm cov khoom noj txhua xyoo, kev txhim kho 5% ntawm kev ua haujlwm ntawm cov khoom noj txhais tau tias kwv yees li 1,000 tonnes ntawm cov khoom noj uas txuag tau - ntawm tus nqi pob kws hauv Is Nrias teb ntawm INR 22-24 ib kilogram, qhov no sawv cev rau kev txuag ntau dua INR 22 lab (USD 265,000) ib xyoos.
2. Qhov Kev Sib Tw ntawm Cov Neeg Siv Khoom
Shri Balaji Feeds, ib lub tuam txhab ua lag luam broiler uas nyob ze Namakkal, Tamil Nadu, ua haujlwm ib lub kaw lus tsim khoom uas muaj ib lub teb ua liaj ua teb yug me nyuam, chaw yug qaib, 180 tus neeg cog qoob loo broiler, thiab ib lub chaw ua zaub mov hauv tsev uas tsim tau 24,000 tonnes ntawm cov khoom noj sib xyaw txhua xyoo (tus lej 2024). Lub tuam txhab ua lag luam cov noog nyob raws li cov ntawv cog lus xa khoom mus sij hawm ntev nrog cov neeg ua haujlwm hauv cheeb tsam thiab muaj lub koob npe nrov rau qhov hnyav noog sib xws - ib qho yam ntxwv uas txuas nrog kev sib xws ntawm cov khoom noj pellet.
Thaum kawg ntawm xyoo 2023, cov kab pellet uas laus lawm ntawm lub tshuab pub tsiaj muaj peb qhov teeb meem ua haujlwm:
Kev ua haujlwm tsis ruaj khov. Lub tshuab pellet uas twb muaj lawm, lub tshuab 90 kW uas tsim hauv tebchaws tau teeb tsa rau xyoo 2016, tau xa cov khoom siv uas oscillated ntawm 3.8 thiab 5.2 tonnes ib teev rau tus qauv 3.5mm broiler finisher pellet. Cov neeg ua haujlwm tau hais tias qhov kev hloov pauv no yog vim qhov tsis sib xws ntawm cov pwm nias - vim tias lub nplhaib pwm hnav tsis sib xws thoob plaws nws qhov chaw ua haujlwm, cov khoom ntws sib txawv, yuam kom muaj kev hloov kho tes ntau zaus rau qhov ceev ntawm lub feeder thiab lub zog ntawm cov pa.
Kev poob qis ntawm qhov zoo ntawm cov pellet. Kev sim PDI niaj hnub siv txoj kev ASAE S269.4 tumbling tau xa rov qab cov nqi ntawm 86% thiab 90%, qis dua qhov ntsuas sab hauv ntawm tus neeg sib xyaw ntawm 92%. Kev tsim cov khoom nplua ntawm qhov chaw ntim khoom tau txog 7-9% los ntawm qhov hnyav, xav kom lub tshuab zeb ua haujlwm ntxiv scalper thiab rov ua dua cov khoom nplua rov qab los ntawm lub tshuab nias pellet - ib qho kev coj ua uas ua rau kev siv hluav taws xob ntau ntxiv thiab ua rau muaj kev hloov pauv ntawm qhov nyuaj ntawm cov pellet vim yog cov hmoov txhuv nplej siab rov ua dua.
Hloov cov pwm ntiv nplhaib ntau zaus. Cov pwm ntiv nplhaib yuav tsum tau hloov txhua 9-11 lub hlis. Txhua qhov kev hloov pauv siv ob hnub tag nrho ntawm kev tsim khoom, thaum lub sijhawm ntawd tus neeg koom ua ke raug yuam kom yuav cov khoom noj khoom haus lag luam ntawm tus nqi siab dua li ntawm INR 3,500 ib tonne. Hauv ib xyoos ib txwm, qhov no yog kwv yees li INR 1.4 lab hauv cov nqi yuav khoom ntxiv, tsis suav nrog INR 380,000 tus nqi ntawm cov pwm ntiv nplhaib hloov.
"Lub tshuab ua pellet yog lub plawv dhia ntawm peb txoj haujlwm tag nrho," tus thawj coj ntawm lub Hoobkas rov hais dua. "Thaum nws khiav tau zoo, txhua yam hauv qab dej ua haujlwm. Thaum nws nyuaj, peb hnov qhov cuam tshuam los ntawm lub chaw yug tsiaj mus rau lub Hoobkas ua khoom."
3. Kev Tshuaj Xyuas thiab Xaiv Cov Khoom Siv
Nruab nrab ntawm Lub Ib Hlis thiab Lub Peb Hlis 2024, Shri Balaji Feeds tau soj ntsuam cov kev xaiv hloov los ntawm plaub tus neeg muag khoom: ib lub chaw tsim khoom hauv Is Nrias teb, ib lub npe European sawv cev los ntawm tus neeg faib khoom hauv zos, thiab ob lub tuam txhab xa khoom hauv Suav teb, suav nrog Liyang Hongyang Feed Machinery Co., Ltd. (Hongyang).
Qhov kev ntsuam xyuas tau muab qhov hnyav tshwj xeeb rau peb yam:
Kev tsim cov khoom siv hlau thiab kev ua kom raug. Hongyang muab cov ntaub ntawv qhia txog cov khoom siv rau nws lub HYPM-508 lub nplhaib tuag: 4Cr13 (X46Cr13) martensitic stainless hlau, nqus tsev khov kho rau HRC 54-56 ntawm qhov chaw ua haujlwm, nrog rau cov qhov uas tau khawb los ntawm rab phom kom ntseeg tau tias lub cheeb sab hauv sib npaug thiab phab ntsa du. Cov ntawv qhia txog kev xeem qhov nyuaj ntawm cov neeg thib peb thiab kev ntsuas qhov ntsuas tau suav nrog hauv cov ntaub ntawv ua ntej muag - qib kev pom tseeb uas ua rau Hongyang txawv ntawm cov neeg sib tw uas tsuas yog muab cov lus qhia me me xwb.
Kev siv zog thiab kev teeb tsa fais fab. Pab pawg kws ua haujlwm ntawm Hongyang tau xam qhov xav tau ntawm 6-8 tonnes ib teev rau lub 3.5mm broiler finisher pellet ntawm qhov sib piv ntawm 1:7.5, siv lub cev muaj zog 132 kW. Qhov no sib haum nrog qhov xav tau tam sim no ntawm 6 t / h nrog lub taub hau rau kev nthuav dav yav tom ntej mus rau 8 t / h. Los ntawm qhov sib piv, tus qauv sib npaug ntawm tus neeg muag khoom European xav tau lub cev muaj zog 160 kW rau tib qhov tso zis ntsuas, ua rau muaj kev txhawj xeeb txog cov nqi zog mus sij hawm ntev.
Cov ntaub ntawv siv thiab kev cog lus rau kev pabcuam. Hongyang tau muab cov ntaub ntawv tiv tauj rau peb tus neeg siv khoom uas twb muaj lawm hauv Asia - suav nrog tus neeg sib xyaw ua ke qaib hauv Philippines thiab lub tshuab pub tsiaj hauv Nyab Laj - uas tau lees paub tias lub tuam txhab teb tom qab muag. Hongyang kuj tau cog lus tias yuav ua haujlwm los ntawm pab pawg kws ua haujlwm ob tus neeg, kev cob qhia tus neeg teb xov tooj, thiab kev lav 24 lub hlis rau lub cev tuag (tsis suav nrog kev hnav ib txwm), cov nqe lus uas tshaj qhov kev them nqi 12 lub hlis uas lwm tus neeg muab khoom muab.
Qhov kev xaiv kawg muaj xws li:
Khoom Siv: Lub tshuab ua pellet nplhaib tuag HYPM-508 (132 kW) - Kev ua pellet thawj zaug
Lub nplhaib tuag seem: 508mm ID, 3.5mm qhov, CR 1:7.5 - Kev tsim khoom thaub qab
Lub plhaub menyuam (2 teeb): 216 hli dia., 40CrMnTi - Hnav cov khoom
Txias: Ob chav-ncej, 5.5 kW - Txias nrog pa
4. Kev Ua Haujlwm thiab Kev Tsim Khoom Pib
Hongyang tau xa ob tug engineers mus rau Namakkal thaum lub Tsib Hlis 2024. Cov txheej txheem commissioning tau siv sijhawm 12 hnub thiab suav nrog ntau yam uas tus neeg siv khoom tom qab tau txheeb xyuas tias yog qhov tseem ceeb rau lub zeb ua haujlwm tom qab:
Kev sib dhos kom raug. Lub cev muaj zog tseem ceeb tau sib dhos kom sib npaug li ntawm 0.04 hli radial thiab axial deviation - nruj dua li Hongyang tus kheej lub Hoobkas qhia ntawm 0.08 hli. Pab pawg engineer tau siv ib hnub puv nkaus los sib dhos, piav qhia rau cov neeg ua haujlwm kho lub Hoobkas tias txawm tias qhov tsis sib dhos me me kuj ua rau lub bearing hnav sai dua thiab ua rau muaj kev co uas ua rau pellet tsis sib xws.
Cov txheej txheem tawg pwm. Cov engineers tau saib xyuas cov txheej txheem tawg pwm 8-teev siv cov hmoov nplej taum pauv roj thiab cov hmoov nplej zoo, khiav ntawm 60% lub cev muaj zog. Cov txheej txheem no - uas muab cov plhaub roller tso rau ntawm qhov chaw pwm thiab ua kom cov qhov pwm ci - yog kev coj ua tus qauv hauv cov chaw tsim khoom noj hauv Tebchaws Europe tab sis cov neeg ua haujlwm Namakkal tsis paub. "Peb yeej tsis tau ua qhov kev tawg pwm ua ntej," tus thawj saib xyuas kev saib xyuas tau hais. "Peb tsuas yog pib pub cov khoom noj tag nrho thiab cia siab tias qhov zoo tshaj plaws."
Kev cob qhia rau cov neeg ua haujlwm. Tau ntau tshaj tsib zaug kev cob qhia, cov engineers tau kawm txog kev kho qhov sib txawv ntawm lub roller (0.15-0.25mm kev kam rau siab rau cov zaub mov qaib), cov yam ntxwv zoo ntawm cov pa dej (0.3-0.4 MPa pa dej, 80-85 degrees C qhov kub ntawm lub pwm), kev tshuaj xyuas cov khoom hnav ntawm lub pwm siv lub ntsuas qhov, thiab kev daws teeb meem ntawm cov teeb meem zoo ntawm cov pellet. Cov ntaub ntawv cob qhia tau muab tso ua lus Askiv thiab lus Tamil, tsim tshwj xeeb rau qhov kev teeb tsa no.
PDI thawj zaug ntsuas tau 94.8% - ntau dua 92% lub hom phiaj thiab yuav luag 95% tus qauv uas suav tias yog qhov zoo tshaj plaws hauv kev tsim khoom noj qaib lag luam.
5. Cov Txiaj Ntsig Ua Haujlwm (Tsib Hlis 2024 - Tam Sim No)
Tom qab 20 lub hlis ntawm kev ua haujlwm tas mus li, ua tiav kwv yees li 36,000 tonnes ntawm cov khoom noj broiler, HYPM-508 tau xa cov txiaj ntsig ntsuas hauv qab no:
- Kev siv tau zoo: zoo dua los ntawm 3.8-5.2 t/h (tsis ruaj khov) mus rau 6.5 t/h (ruaj khov), kev txhim kho +25% txog +71%
- Pellet Durability Index (PDI): zoo dua los ntawm 86-90% mus rau 94-95%, nce +5 txog +9 point
- Kev tsim cov khoom nplua thaum lub sijhawm ntim khoom: txo los ntawm 7-9% mus rau 2.8-3.2%, txo -63%
- Lub neej ua haujlwm ntawm lub nplhaib tuag: zoo dua los ntawm 9-11 lub hlis mus rau 20+ lub hlis (txuas ntxiv), qhov kev txhim kho + 100% +
- Lub sijhawm tsis ua haujlwm uas tsis tau teem tseg (txhua hli): txo los ntawm 16 teev mus rau 2 teev, txo -87.5%
- Kev siv zog ib tuj: txo los ntawm 21.6 kWh/t mus rau 17.8 kWh/t, kev txhim kho -17.6%
Muaj ntau qhov kev soj ntsuam uas yuav tsum tau ua tib zoo saib xyuas:
Kev ruaj khov ntawm cov khoom siv. Tsis zoo li lub tshuab zeb yav dhau los, uas nws cov zis tau hloov pauv los ntawm 1.4 tonnes ib teev nyob ntawm seb qhov xwm txheej ntawm cov pwm, HYPM-508 tau tswj hwm qhov nqaim 6.3-6.7 t / h thoob plaws nws lub neej ua haujlwm. Cov neeg teb xov tooj muab qhov no rau qhov sib xws ntawm cov qhov pwm uas tau khawb los ntawm rab phom thiab qhov tseeb ntawm qhov sib txawv ntawm cov menyuam - cov yam ntxwv uas ua kom cov khoom sib xws thoob plaws tag nrho cov pwm ua haujlwm.
Lub neej pwm ntev dua. Lub pwm ntiv nplhaib qub tseem siv tau tom qab 20 lub hlis thiab kwv yees li 5,500 teev ua haujlwm, nrog rau kev ntsuas qhov ntsuas qhov qhia tias muaj tsawg dua 0.3 hli ntawm kev hnav diametric thoob plaws qhov chaw pwm. Qhov kev ua tau zoo no qhia ncaj qha rau 4Cr13 metallurgy, cov txheej txheem nqus tsev hardening, thiab cov txheej txheem break-in disciplined. Ntawm cov nqi hnav tam sim no, tus thawj tswj hwm kev tsim khoom kwv yees tias tag nrho lub neej kev pabcuam tshaj 24 lub hlis - ntau dua ob npaug ntawm 9-11 lub hlis voj voog uas tau ntsib yav dhau los.
Kev siv hluav taws xob zoo. Kev txo qis 17.6% ntawm kev siv hluav taws xob ib-tonne - los ntawm 21.6 kWh mus rau 17.8 kWh - ua rau muaj kev txuag hluav taws xob txhua xyoo kwv yees li INR 840,000 ntawm Tamil Nadu tus nqi hluav taws xob kev lag luam ntawm INR 8.50 ib kWh. Tshaj li 15 xyoo kev pabcuam ntawm lub tshuab pellet, cov kev txuag no ib leeg mus txog qhov nqi peev pib ntawm cov khoom siv.
6. Kev Xav ntawm Cov Neeg Siv Khoom
Hauv kev tshuaj xyuas tom qab uas tau ua thaum Lub Kaum Ob Hlis 2025, cov thawj coj ntawm Shri Balaji Feeds tau txheeb xyuas peb yam uas ua rau Hongyang muaj qhov sib txawv:
Ua ntej, kev qhia meej ua ntej muag khoom ua ntej muaj kev hloov pauv nyiaj. Cov ntawv qhia txog kev lag luam hlau, cov ntaub ntawv kuaj qhov nyuaj, thiab cov ntaub ntawv xa mus rau cov neeg siv khoom ncaj qha tau muab cov ntaub ntawv tseeb rau kev txiav txim siab yuav khoom uas cov neeg ua haujlwm sab hauv tuaj yeem txheeb xyuas tau lawv tus kheej.
Qhov thib ob, qhov zoo ntawm kev ua haujlwm - tshwj xeeb tshaj yog cov txheej txheem kev tawg thiab kev cob qhia tus neeg teb xov tooj - tau piav qhia tias yog kev nqis peev rau kev ua haujlwm ntev dua li kev kuaj xyuas. "Feem ntau cov neeg xa khoom xa ib tus engineer los hloov qhov hloov pauv thiab tawm mus. Hongyang pab neeg nyob kom txog thaum peb cov neeg teb xov tooj tuaj yeem khiav lub zeb yam tsis muaj kev saib xyuas ntawm cov lus qhia, "tus thawj tswj hwm tsim khoom tau hais.
Qhov thib peb, kev teb tom qab muag tau zoo ib yam. Thaum muaj teeb meem me me ntawm lub foob dej kub hauv lub hlis 14, pab pawg kws tshaj lij ntawm Hongyang tau kuaj pom qhov teeb meem hauv peb teev thiab xa cov khoom siv foob hloov pauv uas tuaj txog hauv xya hnub - sai dua li lub sijhawm ua tiav 10-14 hnub uas tus neeg muag khoom hauv Is Nrias teb tau hais rau cov khoom sib npaug.
7. Xaus Lus
Cov ntaub ntawv Shri Balaji Feeds qhia txog lub hauv paus ntsiab lus uas hla dhau txhua lub khw: hauv kev tsim khoom noj qaib, kev ruaj khov ntawm kev tsim khoom yog lub hauv paus uas ua rau cov pellet zoo, kev siv nyiaj tsawg, thiab kev txaus siab ntawm cov neeg siv khoom. Lub tshuab pellet Hongyang HYPM-508 - los ntawm nws lub tshuab pellet uas muaj kev tsim kho kom raug, cov txheej txheem kev ua haujlwm uas muaj kev qhuab qhia, thiab kev txhawb nqa tom qab muag - tau ua rau lub tuam txhab Tamil Nadu nruab nrab hloov pauv kev ua haujlwm pelletizing uas tsis txhim khu kev qha, kim heev mus rau hauv kev ruaj khov, zoo.
Rau cov neeg koom ua ke qaib hauv Is Nrias teb uas tab tom nrhiav kev lag luam uas pub zaub mov sawv cev rau 65-70% ntawm tag nrho cov nqi tsim khoom, kev ntseeg tau ntawm cov khoom siv tsis yog qhov yooj yim - nws yog qhov tsim nyog sib tw. Cov ntaub ntawv ua tau zoo 20 lub hlis ntawm Shri Balaji Feeds, suav nrog 94% + PDI, 17.6% kev txuag hluav taws xob, thiab kev hloov pauv xoom lub nplhaib, qhia tau tias Hongyang txoj kev sib xyaw ua ke ntawm kev tsim khoom raug thiab kev cog lus rau kev pabcuam muab cov nqi ntsuas tau, ruaj khov hauv cov chaw tsim khoom noj khoom haus ntau, cov npoo-rhiab.
Cov ntaub ntawv siv los ua piv txwv: [1] Alltech Agri-Food Outlook / Is Nrias teb cov ntaub ntawv tsim khoom noj; [2] IMARC Group, “India Poultry Feed Market Report 2025-2030″; [3] Indian Journal of Poultry Science, ntau yam teeb meem ntawm daim ntawv pub thiab kev ua tau zoo ntawm broiler; [4] ASAE Standard S269.4, “Cubes, Pellets, thiab Crumbles - Cov Lus Txhais thiab Cov Txheej Txheem rau Kev Txheeb Xyuas Qhov Ceev, Kev Ruaj Khov, thiab Cov Dej noo”; [5] USDA Foreign Agricultural Service, “India Poultry and Products Annual Report.”
Lub sijhawm tshaj tawm: Tsib Hlis-29-2026
