Cov Lus Qhia Tseem Ceeb
Ib lub tuam txhab tsim khoom noj npua nruab nrab hauv Lower Saxony, lub teb chaws Yelemes, ib cheeb tsam tsim khoom kwv yees li 30% ntawm lub teb chaws cov khoom noj npua tau siv Hongyang Machinery's SZLH508 lub tshuab pellet ring die thaum ntxov xyoo 2025 ua ib feem ntawm kev kho kom zoo dua qub ntawm cov kab ntau lawm. Tom qab yim lub hlis ntawm kev ua haujlwm tas mus li, lub tshuab tau khaws cia 10 metric tons ib teev (TPH) nrog Pellet Durability Index (PDI) tas li tshaj 96%, thaum kev siv hluav taws xob txo qis 12% piv rau lub tshuab flat-die yav dhau los. Cov ntaub ntawv kawm no sau cov qauv xaiv, cov txheej txheem teeb tsa, thiab cov ntaub ntawv kev ua tau zoo los ntawm 240 hnub thawj zaug ntawm kev ua haujlwm, muab qhov chaw siv rau cov chaw tsim khoom noj European uas ntsuas kev txhim kho thev naus laus zis ring die.
1. Kev Lag Luam: Kev Tsim Khoom Noj Swine German
Lub teb chaws Yelemees yog lub teb chaws tsim npua loj tshaj plaws hauv European Union, muaj kwv yees li 21.2 lab tus npua hauv cov khoom muag txij li lub Kaum Ib Hlis 2023 (Statistisches Bundesamt, 2024). Lub teb chaws tsim ntau dua 24 lab tonnes ntawm cov khoom noj sib xyaw txhua xyoo, uas cov khoom noj npua suav txog li 38% - kwv yees li 9 lab tonnes (FEFAC, 2024). Lower Saxony thiab North Rhine-Westphalia ua ke tuav ntau dua 60% ntawm lub teb chaws cov pejxeem npua tiav, ua rau txoj kev no yog thaj chaw noj npua ntau tshaj plaws hauv Tebchaws Europe.
Lub koom haum German compound feed ua haujlwm raws li cov kev cai tswjfwm nruj: EU Feed Hygiene Regulation (EC No 183/2005), German Feedstuffs Ordinance (FuttMV), thiab QS Qualität und Sicherheit GmbH daim ntawv pov thawj system. Qhov zoo ntawm cov pellet ntsuas los ntawm PDI thiab feem pua ntawm cov nyiaj tsis yog tsuas yog kev nyiam ua lag luam xwb tab sis kuj yog qhov ua raws li kev cai lij choj uas txuas nrog cov txiaj ntsig kev noj qab haus huv ntawm tsiaj txhu thiab cov qauv kev zom zaub mov.
Cov chaw tsim khoom noj German tau nrhiav cov khoom siv pellet los ntawm cov chaw tsim khoom hauv tebchaws thiab lwm lub tebchaws European. Txawm li cas los xij, kev siv nyiaj ntau ntxiv thiab lub sijhawm ua haujlwm ntev dua rau cov chaw tsim khoom pellet uas ua los ntawm European tau ua rau ib feem ntawm cov neeg tsim khoom nruab nrab los soj ntsuam lwm txoj hauv kev hauv Es Xias uas tuaj yeem xa cov ntsuas kev ua tau zoo sib xws nrog lub sijhawm xa khoom luv dua.
2. Cov Ntaub Ntawv Txog Tus Neeg Siv Khoom thiab Kev Sib Tw Ua Haujlwm
Tus neeg siv khoom hu ua "Betrieb M" rau kev ceev ntiag tug ua haujlwm ib kab ntawm lub tshuab pub npua ze Oldenburg hauv Lower Saxony, pabcuam 12 lub chaw ua liaj ua teb tiav thiab peb lub chaw ua haujlwm farrow-to-finish hauv 60-kilometer radius. Cov zis txhua xyoo ua ntej kev txhim kho yog kwv yees li 28,000 tonnes, npog rau lub pellet txoj kab uas hla (2.5 mm txog 4.5 mm) hla plaub hom kev tsim khoom: pib, cog qoob loo, ua tiav, thiab pub niam mis.
Ua ntej xyoo 2025, Betrieb M tau ua haujlwm ob lub tshuab ua pellet tiaj tiaj, txhua lub ntsuas ntawm 5 TPH tab sis tsis tshua ua tiav ntau dua 4.2 TPH hauv kev tsim khoom tas mus li. Cov teeb meem tseem ceeb yog:
1. Qhov tsis ruaj khov ntawm cov zis: Qhov kev ua haujlwm tau hloov pauv los ntawm ± 18% thoob plaws kev hloov pauv vim yog kev nce qib ntawm kev hnav pwm, uas yuav tsum tau cov neeg teb xov tooj kom hloov kho qhov kev txhaj tshuaj ntawm cov pa txias thiab qhov ceev ntawm cov khoom noj. Kev tshuaj xyuas sab hauv hauv Q3 2024 tau kaw 62 qhov xwm txheej tsis tau npaj tseg hauv 90 hnub, uas 41 yog vim muaj kev thaiv ntawm lub tshuab pellet lossis kev thauj khoom ntau dhau ntawm lub cev muaj zog.
2. Qhov zoo ntawm cov pellet tsis sib xws: Cov nqi PDI ntsuas siv Holmen NHP100 tester ib ISO 17830 nruab nrab yog 92.3% rau 3.5 hli finisher pellets, qis dua QS cov lus pom zoo ntawm ¥ 95% rau npua pub. Tus kws noj zaub mov ntawm lub tsev cog khoom tau tshaj tawm tias cov ntsiab lus nplua nuj ntawm lub thoob khib nyiab ua liaj ua teb nruab nrab yog 4.8%, ua rau tus cwj pwm cais zaub mov pom hauv cov npua cog qoob loo thiab 1.7% nce hauv kev hloov pauv zaub mov (FCR) piv rau cov qauv pellet kuaj ncaj qha ntawm lub rooj vag tsev cog khoom.
3. Lub zog muaj zog: Qhov kev teeb tsa tiaj tiaj siv 18.2 kWh ib tuj ntawm cov khoom noj pelleted (ntsuas ntawm lub cev muaj zog tsav tsheb), uas cov thawj coj xav tias 10-15% siab dua qhov kev lag luam rau cov kab ke tuag nplhaib ntawm cov peev xwm sib npaug (FEFAC cov ntaub ntawv tsim khoom noj sib xyaw, 2023).
4. Kev saib xyuas ua ntej: Lub voj voog hloov pwm thiab cov menyuam nruab nrab yog 800-1,000 teev ua haujlwm, txhais tau tias kwv yees li 10 qhov kev hloov pwm ib xyoos ib lub zeb. Txhua qhov kev hloov pauv yuav tsum tau 3.5-4 teev ntawm lub sijhawm tsis ua haujlwm rau kev txias, kev rhuav tshem, kev hloov pauv, thiab kev kho dua tshiab.
3. Kev Xaiv Khoom Siv thiab Kev Siv Tshuab
Betrieb M tau muab ib daim ntawv thov kom muab nqe (RFQ) rau rau tus neeg muab khoom siv hauv nruab nrab xyoo 2024, peb tus neeg European thiab peb tus neeg Esxias. Cov qauv ntsuas tau muab faib ua raws li nram no: kev siv tau zoo (30%), kev ua haujlwm zoo ntawm cov pellet (25%), kev siv hluav taws xob zoo (20%), tag nrho tus nqi ntawm kev muaj (15%), thiab lub sijhawm xa khoom/kev ua haujlwm (10%).
Hongyang Machinery's SZLH (HYPM) 508 tau raug xaiv tom qab kev sim sib piv uas tau ua nyob rau ntawm Hongyang's Changzhou chaw ua qauv qhia thaum lub Cuaj Hli 2024, qhov chaw uas Betrieb M tau xa peb tonnes ntawm nws tus kheej cov qauv ua tiav (pob kws-taum pauv raws li, 14.7% cov protein nyoos, 3.9% cov fiber nyoos) rau kev sim pelleting. SZLH (HYPM) 508 tau ua tiav:
- Qhov nruab nrab ntawm kev ua haujlwm: 10.3 TPH dhau 4 teev kev khiav tas mus li (tuag: 4.0 mm 70/70 mm qhov tuab zoo, qhov sib piv ntawm kev nias yog 1:8.5)
- PDI: 97.1% (Holmen NHP100, 60-thib ob xeem)
- Kev siv hluav taws xob tshwj xeeb: 15.6 kWh/tonne ntawm lub tsav tsheb tseem ceeb
Lub SZLH (HYPM) 508 yog lub tshuab pellet ring die mill uas siv txoj siv sia, muaj lub qhov tuag sab hauv loj 508 hli, lub cev muaj zog 160 kW, thiab lub cev muaj zog ob lub cev muaj zog. Nws cov yam ntxwv tseem ceeb suav nrog lub tshuab ua kom txias stainless hlau nrog qhov ntev 2.5-meter uas muab sijhawm txias 45-90 vib nas this (kho tau los ntawm lub kaum sab xis), lub tshuab nqa tuag pneumatic uas ua rau ib tus neeg ua haujlwm hloov pwm hauv qab 40 feeb, thiab lub tshuab ua kom lubrication tsis siv neeg nrog cov sijhawm roj programmable synchronized rau cov sijhawm ua haujlwm thiab tonnage.
Tag nrho cov kev daws teeb meem uas tau teeb tsa muaj xws li: SZLH (HYPM) 508 lub tshuab pellet ring die, HYSC-3.0 twin-shaft paddle conditioner, HY-FD2000 forced feeder, thiab lub vaj huam sib luag tswj PLC nrog Modbus TCP kev sib txuas lus rau lub Hoobkas lub SCADA system uas twb muaj lawm. Kev teeb tsa tau ua tiav rau lub Ob Hlis 2025 thaum lub sijhawm txij nkawm 5 hnub, nrog Hongyang xa ob tus engineers commissioning rau kev saib xyuas, kev sib dhos, thiab kev sim thauj khoom.
4. Cov Txiaj Ntsig Ua Haujlwm: Lub Ib Hlis-Lub Yim Hli 2025
Tom qab theem kev ua haujlwm (thawj 30 hnub, nrog rau kev xa khoom maj mam nce ntxiv los ntawm 6 mus rau 10 TPH), cov ntaub ntawv tsim khoom rau xya lub hlis tom ntej (Lub Peb Hlis-Cuaj Hlis 2025) tau raug sau los ntawm Betrieb M lub chaw haujlwm pov thawj zoo. Cov lus hauv qab no qhia txog cov cim qhia kev ua tau zoo tseem ceeb:
| Cov Qauv | Kev Txhim Kho Ua Ntej (Tiaj-Die) | SZLH508 (Lub Peb Hlis-Cuaj Hlis 2025) | Hloov pauv |
|---|---|---|---|
| Kev xa khoom mus tas li | 4.2 TPH (ib lub zeb) | 9.8 TPH (ib lub zeb) | +17% piv rau 2× theoretical flat-die |
| Pellet Durability Index (3.5 hli) | 92.3% (qhov nruab nrab) | 96.4% (qhov nruab nrab) | +4.1 feem pua |
| Cov nqi nplua thaum xa khoom los ntawm teb (4.8% (qhov nruab nrab) 2.1% (qhov nruab nrab) - 56% | |||
| Kev siv zog (kWh/t) | 18.2 (ib lub zeb) | 15.4 | -15.4% |
| Lub sijhawm tsis ua haujlwm uas tsis tau npaj tseg (cov xwm txheej/hli) | 13.7 | 2.1 | -85% |
| Lub sijhawm ua haujlwm ntawm lub tshuab (lub sijhawm ua haujlwm) | 800-1,000 | 1,600+ (tab tom ua) | +60% tsawg kawg nkaus |
Qhov kev txhim kho tseem ceeb tshaj plaws los ntawm kev xav ntawm tus kws noj zaub mov yog qhov txo qis ntawm cov nplua thaum noj. Betrieb M qhov kev sim sab hauv ntawm lub tsev cog khoom 400-lub taub hau (25-60 kg lub cev hnyav, 42-hnub) tau tshaj tawm FCR ntawm 2.38 nrog SZLH508-tsim pellets, piv rau 2.44 nrog cov khoom siv pellet yav dhau los, 2.5% kev txhim kho. Txawm hais tias lees paub tias ntau yam hloov pauv cuam tshuam rau FCR hauv kev ua liaj ua teb, tus kws noj zaub mov hais tias ib feem ntawm qhov nce no yog vim txo qis kev pov tseg zaub mov los ntawm kev xaiv tus cwj pwm.
Kev txuag hluav taws xob ntawm 2.8 kWh ib tonne, muab ntxiv rau kev tsim khoom txhua xyoo ntawm kwv yees li 28,000 tonnes, tau kwv yees tias yuav txuag tau txhua xyoo ntawm 78,400 kWh sib npaug rau kwv yees li 31 tonnes ntawm CO2 raws li lub teb chaws Yelemees xyoo 2024 qhov kev tso pa tawm ntawm 0.395 kg CO2 / kWh (Umweltbundesamt, 2024). Ntawm tus nqi hluav taws xob kev lag luam ntawm kwv yees li ¬0.18 / kWh hauv Lower Saxony, qhov no sawv cev rau kev txo tus nqi ncaj qha ntawm ntau dua ¬14,000 ib xyoos.
5. Kev Paub Txog Tus Neeg Ua Haujlwm thiab Cov Lus Qhia Txog Kev Txij Nkawm
Tus thawj saib xyuas kev kho ntawm Betrieb M tau tshaj tawm tias lub tshuab nqa pwm siv cua tau txo lub sijhawm hloov pwm los ntawm 3.5-4 teev dhau los mus rau kwv yees li 35-45 feeb, nrog ib tus neeg ua haujlwm thiab ib tus pabcuam. Lub tshuab roj tsis siv neeg tau tshem tawm cov sijhawm roj txhua hnub ntawm yim qhov chaw tes rau ib lub tshuab, hloov nws nrog kev kuaj xyuas lub thawv txhua ob lub lis piam.
Tus thawj coj ntawm lub Hoobkas tau hais tias kev sib koom ua ke ntawm Modbus TCP nrog rau SCADA system ua rau pom tau lub sijhawm tiag tiag ntawm lub cev muaj zog tam sim no, qhov kub ntawm cov kabmob, lub zog ntawm cov pa dej txias, thiab qhov kub ntawm cov pwm uas yav dhau los tsuas yog saib xyuas los ntawm kev nyeem ntawv tes tas li. Cov ntaub ntawv no tau ua rau pab pawg QA muaj peev xwm sib piv cov kev hloov pauv zoo ntawm cov pellet nrog cov txheej txheem tshwj xeeb, txo lub sijhawm tshuaj xyuas qhov ua rau muaj teeb meem zoo los ntawm kwv yees li ob teev mus rau 15 feeb.
Ob qho chaw rau kev txhim kho yav tom ntej tau txheeb xyuas: thawj zaug, tus neeg siv khoom tau thov kom muaj qhov sib txuas ncaj qha (hloov chaw ntawm txoj siv sia) rau kev nthuav dav kab thib ob, hais txog qhov kev ua haujlwm zoo dua ntawm txoj siv sia; qhov thib ob, hom lus interface ntawm tus neeg teb xov tooj tau teeb tsa ua Mandarin, xav kom Hongyang txoj kev pabcuam nyob deb hloov mus rau lus Askiv. Txij li thaum ntawd los, Hongyang tau hloov kho HMI firmware kom siv lus Askiv rau kev xa mus rau European.
6. Xaus Lus
Qhov kev siv Betrieb M qhia tau tias lub tshuab pellet niaj hnub los ntawm lub tuam txhab tsim khoom hauv Es Xias tuaj yeem ua tau raws li qhov xav tau ntawm kev tsim cov khoom noj sib xyaw hauv German thaum cov khoom siv tau teev tseg kom raug rau cov qauv thiab kev ua haujlwm. Cov yam tseem ceeb ua tiav suav nrog kev sim ua ntej yuav khoom pelleting nrog cov khoom noj khoom haus ntawm tus neeg siv khoom, kev txhawb nqa kev ua haujlwm hauv qhov chaw, thiab PLC architecture sib xws nrog cov tshuab automation uas twb muaj lawm.
Rau cov chaw tsim khoom noj khoom haus hauv nruab nrab European uas ntsib teeb meem kev txwv lossis cov khoom siv pelleting laus, Hongyang's HYPM series sawv cev rau txoj kev tsim kho tshiab uas pheej yig nrog cov ntaub ntawv ua tau zoo uas tam sim no muaj los ntawm lub vev xaib German. Cov ntaub ntawv 8-hli uas tau nthuav tawm ntawm no thaum lub sijhawm txwv piv rau kev ntsuam xyuas ntau xyoo npog cov sijhawm ua haujlwm txaus los muab lub hauv paus tseem ceeb rau PDI kev ruaj khov, kev siv hluav taws xob, thiab kev saib xyuas.
Hongyang Machinery txuas ntxiv sau cov ntaub ntawv ua haujlwm los ntawm qhov kev teeb tsa no txhua peb lub hlis thiab yuav tshaj tawm cov ntaub ntawv tshiab thaum cov khoom siv tau txais ntau xyoo kev pabcuam ntxiv.
Lub sijhawm tshaj tawm: Lub Rau Hli-08-2026
