Cov Lus Qhia Tseem Ceeb
Lub lag luam extrusion zaub mov tsiaj hauv tebchaws Australia tau txog USD 0.66 billion hauv xyoo 2025 thiab kwv yees tias yuav loj hlob mus txog USD 0.91 billion los ntawm 2034 ntawm CAGR ntawm 3.59%. Kev ua kom zoo tshaj plaws yog qhov sib txawv tseem ceeb - Cov tswv tsiaj hauv tebchaws Australia xav tau cov khoom noj khoom haus tiav, cov kibble zom tau zoo nrog cov duab thiab cov qauv sib xws. Rau lub chaw tsim khoom noj tsiaj hauv Melbourne nruab nrab, qhov kev sib tw yog qhov tseeb: lawv cov kab extrusion ib leeg uas laus lawm tsis tuaj yeem ua tau raws li cov qauv zoo no. Tom qab soj ntsuam ntau tus neeg muag khoom thoob plaws Asia thiab Europe, lawv tau xaiv Hongyang Feed Machinery lub tshuab extrusion twin-screw. Qhov tshwm sim: cov hmoov txhuv nplej siab gelatinization ntau dua 85%, kev txhim kho kev zom zaub mov ntawm kwv yees li 30%, thiab kibble sib xws uas txhawb nqa lawv cov kev koom tes muag khoom nrog cov khw muag khoom tsiaj hauv tebchaws.
Cov Khoom Noj Tsiaj Australian
Australia muaj ntau tshaj 28.7 lab tus tsiaj thoob plaws kwv yees li 69% ntawm cov tsev neeg - ib qho ntawm cov neeg muaj tsiaj ntau tshaj plaws thoob ntiaj teb. Lub teb chaws cov khoom noj tsiaj tau laus thiab sib tw, nrog cov neeg ua si loj xws li Mars Petcare thiab Nestlé Purina tswj hwm qhov chaw txee. Txawm li cas los xij, tsib xyoos dhau los tau pom muaj kev nce ntxiv ntawm cov hom lag luam zoo thiab super-premium tsom mus rau cov tswv tsiaj uas paub txog kev noj qab haus huv uas nyeem cov ntawv qhia txog cov khoom xyaw zoo ib yam li lawv cov ntawv qhia zaub mov.
Qhov kev hloov pauv no ua rau muaj kev nyuaj siab loj heev rau cov chaw tsim khoom nruab nrab. Cov neeg yuav khoom muag khoom rau cov saw hlau xws li Petbarn thiab PETstock soj ntsuam cov kibble ntawm qhov pom kev sib xws, qhov ceev, kev ntxhib los mos, thiab cov lus qhia txog kev noj haus. Ib pawg uas muaj qhov loj me ntawm cov pellet tsis sib xws lossis cov hmoov txhuv nplej tsis tiav yuav muaj kev pheej hmoo ntawm kev tsis lees txais - thiab poob daim ntawv cog lus muag khoom.
Peb tus neeg siv khoom nyob hauv Melbourne, ib lub tsev neeg tsim khoom uas muaj kwv yees li 40 tus neeg ua haujlwm, tau tsim cov khoom noj dev thiab miv qhuav rau kev lag luam hauv tebchaws tau ntau tshaj 15 xyoo. Lawv lub tshuab extruder ib leeg, uas tau teeb tsa hauv xyoo 2010, tau muaj teeb meem ntawm peb qhov teeb meem: cov hmoov txhuv nplej siab tsis tshua muaj gelatinization tshaj 62-65%, cov kibble density sib txawv txog li 12% ntawm cov pawg, thiab cov khoom siv tau txwv ntawm kwv yees li 800 kg / h - tsis txaus rau cov xaj loj hlob los ntawm cov khw muag khoom loj.
Vim li cas Twin-Screw Extrusion Tseem Ceeb rau Cov Khoom Noj Tsiaj
Kev rho tawm yog cov txheej txheem tseem ceeb hauv kev tsim cov khoom noj tsiaj qhuav. Cov khoom xyaw nyoos - nqaij noj, nplej, cov protein zaub, cov vitamins, thiab cov minerals - raug cua sov thiab dej, tom qab ntawd yuam los ntawm lub thoob extruder qhov twg kub siab (feem ntau 120-160 ° C), siab siab (3-8 MPa), thiab kev txiav tshuab hnyav hloov cov khoom.
Cov extruders ib leeg-ntsia hlau, thaum tus nqi tsim nyog rau cov qauv yooj yim, muaj cov kev txwv hauv kev sib xyaw ua ke, kev faib tawm lub sijhawm nyob, thiab kev ywj pheej ntawm cov txheej txheem. Cov extruders twin-ntsia hlau muaj ntau qhov zoo uas tau sau tseg:
Cov hmoov txhuv nplej siab tshaj 85%. Hauv cov txheej txheem ua noj ua haus ib txwm muaj, cov hmoov txhuv nplej tsuas yog 50-60%. Cov hmoov txhuv nplej uas tsis tau gelatinized tag nrho nyuaj rau cov tsiaj zom, ua rau cov khoom noj pov tseg thiab muaj teeb meem plab hnyuv. Twin-screw extrusion ntawm qhov kub tswj tau ntawm 120-160 ° C thiab siab ntawm 3-8 MPa thawb cov gelatinization dhau 85%, ua rau cov qauv molecular ntawm cov hmoov txhuv nplej xoob rau kev zom tau zoo dua.
Kev siv cov protein ntau tshaj 80%. Qhov chaw tswj hwm thermal-mechanical ntawm twin-screw extrusion ua rau cov protein denaturation nruab nrab, uas qhib cov qauv spatial thiab txhim kho kev nkag mus rau enzyme. Kev siv cov protein tuaj yeem nce ntxiv los ntawm kwv yees li 65% hauv cov txheej txheem ib txwm mus rau ntau dua 80%. Tsis tas li ntawd, cov txheej txheem luv luv kub siab ua rau cov yam ntxwv tiv thaiv kev noj haus tsis ua haujlwm - trypsin inhibitors hauv cov hmoov nplej taum pauv, piv txwv li, tuaj yeem ua haujlwm tsis ua haujlwm txog li 98%.
Cov khoom kibble sib npaug thiab cov duab zoo ib yam. Cov tshuab extruder ob lub ntsia hlau muab kev sib tov thiab kev nqus zoo dua, uas txhais tau tias cov khoom sib npaug, kev nthuav dav tswj tau, thiab cov duab kibble sib xws. Qhov kev sib npaug no tsis yog tsuas yog tseem ceeb rau kev zoo nkauj xwb - nws ua kom txhua daim kibble muab cov khoom noj khoom haus zoo ib yam thiab saj zoo, thiab nws ua kom yooj yim rau cov txheej txheem txheej txheem uas cov rog thiab kev siv palatant vam khom rau thaj chaw sib xws.
Kev daws teeb meem Hongyang
Tom qab ua qhov kev sim nrog cov qauv khoom siv ntawm Hongyang lub chaw hauv Liyang, Jiangsu, tus neeg siv khoom tau xaiv TSE-75 twin-screw extrusion kab teeb tsa rau kev tsim khoom noj tsiaj. Cov lus qhia tseem ceeb suav nrog:
- Txoj kab uas hla ntawm lub hau ntswj: 75 hli (sib hloov ua ke, sib txuas ua ke) - L/D piv: 28:1, nrog rau cov khoom siv ntsia hlau modular rau kev hloov kho qhov hnyav ntawm lub hau ntswj - Muaj peev xwm ua tiav: 1,200-1,800 kg/h nyob ntawm qhov ceev ntawm cov mis - Pre-conditioner: ob lub ncej sib txawv ntawm qhov ceev conditioner nrog kev tswj lub sijhawm khaws cia - Plate pwm: kev tsim qauv hloov pauv sai uas txhawb nqa ntau yam duab kibble (puag ncig, peb sab, pob txha) - Kev tswj qhov kub: ntau thaj chaw cua sov/txias nrog ± 1°C precision
Qhov kev teeb tsa ntsia hlau modular yog qhov tseem ceeb rau tus neeg siv khoom no. Cov qauv khoom noj tsiaj hauv tebchaws Australia sib txawv ntau heev - cov zaub mov tsis muaj nplej nrog cov noob taum ntau ua txawv hauv lub thoob dua li cov zaub mov ua los ntawm nplej ib txwm muaj. Cov cheeb tsam txiav hloov kho tau tso cai rau pab pawg tsim khoom kom ua kom zoo dua rau txhua cov qauv yam tsis tas hloov cov khoom siv.
Pab neeg ua haujlwm engineering ntawm Hongyang tau ua tiav kev teeb tsa thiab kev ua haujlwm hauv 18 hnub, suav nrog kev cob qhia tus neeg teb xov tooj txog cov txheej txheem hloov pauv daim ntawv qhia, kev ntsuas kub ntawm lub thoob, thiab cov sijhawm txij nkawm tiv thaiv.
Cov Txiaj Ntsig: Kev Ntsuas Zoo thiab Kev Ua Tau Zoo
Tus neeg siv khoom tau pib tsim khoom nrog Hongyang TSE-75 kab thaum ntxov xyoo 2025. Tom qab rau lub hlis ntawm kev ua haujlwm, lawv tau qhia cov ntaub ntawv kev ua tau zoo hauv qab no:
Metric, Ua Ntej (Ib Leeg-Ntsia Hlau), Tom Qab (Hongyang TSE-75), Kev Txhim Kho: Tus Nqi Gelatinization ntawm Starch, 62-65%, 85-89%, +37% Kev zom cov protein (hauv vitro), 65-68%, 82-86%, +27% Kev hloov pauv ntawm Kibble qhov ceev (batch-to-batch), ± 12%, ± 3.5%, 71% txo qis Throughput (zaub mov dev txheem), 800 kg/h, 1,550 kg/h, +94% Kev siv zog ib tuj, 58 kWh/t, 47 kWh/t, -19% Tus nqi tsis lees txais khoom, 4.2%, 0.8%, 81% txo qis
Qhov tshwm sim tseem ceeb tshaj plaws hauv kev lag luam yog qhov kev txhim kho ntawm cov hmoov txhuv nplej siab gelatinization. Pab neeg ua haujlwm pov thawj zoo ntawm tus neeg siv khoom tau tshaj tawm tias tus nqi gelatinization 85%+ tau raug txheeb xyuas los ntawm lub chaw kuaj tsiaj hauv Melbourne, thiab cov ntaub ntawv no tau dhau los ua qhov sib txawv tseem ceeb hauv lawv cov kev sib tham muag khoom. Lawv cov mis "Aub Laus Tsis Muaj Nplej", uas tau tsim tawm thaum nruab nrab xyoo 2025, tau tshaj tawm "cov khoom noj zom tau yooj yim" ntawm nws cov ntim khoom.
Qhov kev nce qib ntawm kev siv hluav taws xob zoo - txo 19% hauv kWh ib tuj - txhais tau tias kwv yees li AUD 27,000 hauv kev txuag hluav taws xob txhua xyoo ntawm cov nqi hluav taws xob hauv kev lag luam hauv tebchaws Australia, pab txhawb rau kev rov qab los ntawm kev nqis peev sai dua.
Cov Lus Qhia Txog Cov Neeg Siv Khoom
Hauv kev sib tham tom qab thaum lub Tsib Hlis 2026, tus thawj coj tsim khoom ntawm tus neeg siv khoom tau hais tias: "Qhov sib xws yog qhov ua rau peb cov neeg koom tes muag khoom xav tsis thoob tshaj plaws. Thaum lawv mus xyuas thiab pom ib pawg tom qab ib pawg ntawm cov kibble zoo sib xws tawm ntawm kab, nws ua rau muaj kev ntseeg siab. Kev txhawb nqa kev txawj ntse los ntawm Hongyang kuj tau teb - peb muaj lus nug txog kev teeb tsa ntsia hlau rau daim ntawv qhia zaub mov tshiab raws li ntses salmon, thiab lawv pab neeg engineering tau muab cov lus qhia meej meej hauv 24 teev."
Txij thaum ntawd los, tus neeg siv khoom tau tso ib daim ntawv xaj rau kab TSE-75 thib ob los nthuav dav peev xwm tsim khoom noj miv, uas xav tias yuav pib ua haujlwm hauv Q3 2026.
Xaus lus
Kev ua lag luam khoom noj tsiaj hauv tebchaws Australia muab nqi zog rau cov chaw tsim khoom uas muab cov khoom zoo uas ntsuas tau - cov hmoov txhuv nplej siab gelatinization, kev zom zaub mov tau zoo, thiab cov khoom zoo sib xws. Rau cov neeg tsim khoom nruab nrab sib tw nrog cov npe thoob ntiaj teb, kev ua haujlwm ntawm cov khoom siv yog qhov hloov pauv tseem ceeb, tsis yog tsuas yog tus nqi xwb. Hongyang lub tshuab extrusion twin-screw, txhawb nqa los ntawm kev txhawb nqa engineering teb tau, ua rau cov txiaj ntsig no tiav. Kev paub ntawm tus neeg siv khoom Melbourne qhia tau hais tias cov kab extrusion zoo tuaj yeem txhim kho cov khoom zoo tib lub sijhawm, nce throughput, thiab txo cov nqi zog - kev sib xyaw ua ke uas txhawb nqa kev sib tw hauv txhua lub khw.
*Txog Hongyang Feed Machinery: Liyang Hongyang Feed Machinery Co., Ltd. yog ib lub tuam txhab tsim khoom siv ua zaub mov tshwj xeeb nyob hauv Liyang, Jiangsu, Suav teb. Lub tuam txhab tsim cov tshuab pellet ring die, extruders, hammer mills, coolers, conditioners, crumbler, thiab cov kab tsim khoom noj tag nrho. Nrog rau kev tsom mus rau kev tsim khoom zoo thiab kev pabcuam cov neeg siv khoom teb sai, Hongyang pabcuam cov chaw tsim khoom noj thiab khoom noj tsiaj thoob plaws 30 lub tebchaws.*
Lub sijhawm tshaj tawm: Lub Rau Hli-12-2026
